It’s well documented here that I have a great, although small, sewing room. Adding a design wall has been on my list for a while and I was inspired to get it done after seeing my friend Mona’s modular design tiles.
She sent me to The Quilting Edge’s tutorial on her design wall which I used as my starting point. This tutorial is great and I only made af we modifications.
- 4′ x 8′ piece of foam insulation (I used this 1/2″ thick rigid insulation from Home Depot)
- Box cutter
- Long straightedge, preferably metal, like a metal level
- Tape measure
- High loft batting, quantity based on your dimensions (I used an inexpensive kind like Fairfield Poly-Fil Batting)
- Low loft batting, quantity based on your dimensions (I used Warm and Natural Cotton Batting)
- Fabric scissors
- Spray adhesive (I used 3M spray adhesive you can get from your hardware store or from Amazon)
- Duct tape
1. Gather materials and plan. I planned my design wall to maximize a small section of wall I had available. Mine was 34″ wide x 70″ tall. I wanted one continuous piece so I started with a 4′ x 8′ piece of foam insulation. You can cut multiple pieces from this for your space or use the precut foam insulation squares. When you decide your finished dimensions, you’ll need both kinds of batting with that dimension, plus at least 4″ on each side.
2. Cut out foam board. Using a metal straight edge, tape measure, and box cutter, I cut out a 34″ x 70″ piece of foam insulation. The best approach was to first score the foam with the box cutter down 1/8″ to 1/4″ into the foam using the straightedge. When the piece was fully marked, I went back and gently sawed through the whole thickness of foam with the box cutter. It isn’t as hard as it looks, the foam is pretty forgiving and remember that if it isn’t totally straight, we’re going to have layers of batting wrapped around each edge that will smooth everything out.
3. Attach the high loft batting. This is where I deviates from The Quilted Edges’ tutorial. I wanted a bit more loft in my wall since I was using thin Warm and Natural on top so I added a layer of high loft poly batting. I used The Quilted Edges’ method of cutting a piece to size, attaching to the foam with spray adhesive, and then using duct tape to secure the batting to the back. This worked very well and I had a secure high loft batting layer.
4. Attach the top batting layer. Next, I attached the top batting layer using the same method. I used the spray adhesive on the low loft batting and glued the top batting right to that layer. I secured the back with duct tape.
5. Hang up your design board and start sewing! As recommended in the tutorial, I used Command Medium Picture Hanging Sawtooth hooks to hold up my design wall. The wall has very little weight and I used 4 hooks, 1 in each corner.
Possible modifications and improvements
– Run your batting through the dryer to loosen up any creases or bumps. I didn’t do that and wish I had.
– Consider using black batting for a different look for your sewing room.
Since making my design board I helped my mom make one for her renovated sewing room. The great part about this tutorial and using the 4′ x 8′ piece of foam insulation, you can cut it down to fit any area of wall you have. In my case, it was tall and skinny while my mom needed a wide, short board.
– Stephanie, HoustonDIY